The Fiber Center has developed an innovative recycling initiative to give institutional textiles a second life. Fabrics from hotels and airlines are especially suitable for recycling, as they are regularly discarded in great quantities and their material make-up and origin is known. This facilitates the sorting and recycling process. As the majority of institutional fabrics is white, there is no risk of potentially hazardous substances. The fabric recycling initiative collects institutional fabrics, such as cotton bed linen from hotels or polyester blankets from aircraft. The fabrics are collected in Europe and shipped to Bangladesh. There, the items are sorted and repurposed as shopping bags. If the fabrics are made of 100% cotton, they can be dyed any colour. In case of a polyester-cotton blend, the fabric will remain white.
Fabrics made of 100% cotton can be turned back into cotton fiber. With the fiber recycling initiative, the Fiber Center is realising circularity in the textile industry. The Fiber Center is currently involved in different projects in Bangladesh and Pakistan where materials made of cotton and cotton/polyester blends are recycled into yarns for fabric production.
The resulting fibre is 16 – 22mm long. This relatively short staple length is more suitable for coarse yarns but can be mixed with virgin materials t o make finer fabrics. In general, the recycled material will make up 5-10% of the new fabric and will preferably be blended with BCI or organic cotton and/or recycled polyester. This way, there are various option to reach the Global Recycling Standard of 35% recycled content. However, more needs to be done to determine the optimal composition of yarns and finishing. A separate recycling standard tailored to the specific circumstances of the project will be developed to facilitate implementation. The recycled yarns and fabrics can be used to manufacture a variety of consumer goods, such as bed linen, towels or denim. Denim is exceptionally suitable for recycled fibre, as short staples are used. Moreover, irregularities in the fabrics underline the individuality of the product and support its concept and style.